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split bearing replace COOPER,SKF split bearing ,NSK,Schaeffler Group,NTN,FAG , INA,Tiger,SPHERE-ROL,MPT,SNL,YS split bearing
Key words:
horizontal multistage pump
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Product Description
Core features and advantages
Maintenance convenience: the biggest advantage. Directly loosen the bolts and replace the upper half or the entire bearing shell without moving the motor, coupling, or drive belt, greatly reducing downtime.
Easy to install: It can be directly "fastened" onto the shaft without the need for laborious insertion from the shaft end, especially suitable for long shafts, heavy-duty shafts, or already assembled equipment.
Adjustable clearance: Many split bearing designs allow for adjusting the bearing clearance through shims or scraping to restore optimal operating conditions.
High load-bearing capacity: Usually using sliding bearing structure (also divided roller bearings), with a large load-bearing area, impact resistance, suitable for heavy-duty and low-speed applications.
Detailed explanation of typical application areas
1. Industrial transmission system
This is the most classic and widely used field of split bearings.
Large motors and generators: bearings at the non drive end (or both ends) of medium to large industrial motors and generators. During maintenance, only the bearing cover needs to be opened, without disassembling the motor stator and rotor or aligning them.
Fans, pumps, and compressors: The bearings of these critical equipment require regular inspection and maintenance. The sectional design makes it possible to conduct rapid maintenance without stopping the production line.
Gearboxes and reducers: especially the output shaft bearings of large open gears or partial reducers.
2. Material conveying system
Belt conveyor (belt conveyor): used to drive the bearing seats of the drum, reversing drum, and tensioning drum. This is one of the main battlefields for dividing bearing seats. The on-site environment is harsh, and it is extremely difficult to replace the overall bearing. The split solution is the industry standard choice.
Spiral conveyor and chain conveyor: support bearings at the head and tail shaft ends.
3. Fluid power system
Ship propulsion system: used for stern shaft bearings and intermediate shaft bearings of ships. The shaft system is very long and heavy, and the overall bearing cannot be installed at all. The split design is the only feasible solution.
Water turbines and large water pumps: Main shaft support bearings for easy maintenance and repair.
4. Specific industrial machinery
Paper making machinery: The bearings of the dryer (drying drum) are large equipment, and the drum needs stable support and easy maintenance.
Steel rolling machinery and straightening machines: withstand enormous rolling forces, bearings require high rigidity and are easy to replace quickly.
Mining and crushing equipment: transmission shaft support for heavy equipment such as ball mills and crushers.
Rubber and plastic machinery: large roller bearings for equipment such as internal mixers and open mixers.
The main types of split bearings
Split sliding bearing (shaft sleeve/bearing shell)
Structure: Composed of a split bearing seat (usually cast iron or steel), two split bearing shells (lined with Babbitt alloy, copper based alloy or polymer material), bearing cover and connecting bolts.
Features: Strong load-bearing capacity, impact resistance, vibration resistance, long service life, repairable. It is the preferred choice for heavy-duty and low-speed situations.
Representative product: SNL series (including SN, SD, etc.) split bearing seat, is an internationally recognized standard series with complete dimensions and good interchangeability.
Split type rolling bearings (rare but existing)
Structure: The outer ring, inner ring, cage, and rollers of rolling bearings (such as self-aligning roller bearings) are designed to be separable.
Features: It combines the advantages of low friction coefficient of rolling bearings and convenient installation of split type bearings. But the manufacturing accuracy requirements are extremely high, the cost is expensive, and the load-bearing capacity is usually lower than that of integral bearings of the same size.
Application: Used in special situations where installation space is extremely limited or axial installation is truly impossible, such as alternative solutions for certain giant slewing bearings.
Selection and application precautions
Load and speed: Sliding bearing type split bearings are more suitable for low-speed, heavy-duty, and impact working conditions; In high-speed and light load situations, it may be more inclined to use integral rolling bearings.
Alignment requirements: Split sliding bearings (such as self-aligning bearing seats) have a certain degree of alignment ability and can adapt to certain shaft deflection or alignment errors.
Lubrication method: Choose grease lubrication or oil lubrication according to the working conditions. Large and important equipment is often equipped with automatic lubrication systems.
Sealing: The sealing components on both sides of the bearing seat are crucial, especially in dusty, humid, or polluted environments, and suitable sealing forms (such as rubber lip seals, labyrinth seals, etc.) need to be selected.
In summary, split bearings are a highly practical solution in the industrial field. Although its initial cost may be slightly higher, the comprehensive economic benefits brought by significantly reducing maintenance costs and downtime make it an irreplaceable key component in heavy industry, continuous production industries, and difficult maintenance situations. Its core value lies in downgrading complex "equipment overhaul" to simple "component replacement".
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