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INA KS16-P is a heavy-duty self-aligning linear ball bearing
INA KS16-PP is a heavy-duty self-aligning linear ball bearing
Key words:
horizontal multistage pump
Classification:
Product Description
The INA KS50-PP is a heavy-duty self-aligning linear ball bearing from the Schaeffler INA brand. Part of the KS series—featuring heavy-load capacity, sealed design, and clearance-adjustable seals—it is designed for high-precision linear motion on 50 mm-diameter plain shafts, delivering outstanding performance in self-alignment, high rigidity, low friction, and long service life.



II. Core Dimensions and Performance Parameters
1. Critical dimensions (mm)
Inner diameter (Fw): 50 (compatible with φ50 mm optical shaft)
Outer diameter (D): 75
Length (L): 100
Weight: ≈0.59 kg
2. Rated Load (N)
Basic dynamic load rating C: 12,300 (minimum) / 15,100 (maximum)
Basic static load rating C₀: 9,700 (minimum) / 13,900 (maximum)
3. Structure and Motion Parameters
Ball row count: 8 rows (evenly distributed around the circumference for uniform load bearing)
Self-alignment capability: ±40 arcminutes (≈±0.67°), capable of compensating for shaft misalignment errors.
Coefficient of friction: 0.001–0.003 (rolling friction, low noise, no stick-slip)
Maximum speed: 5 m/s; maximum acceleration: 100 m/s²
Sealing: Double-sided clearance seal (standard); optional PP lip seal (dust- and splash-proof, IP54)
Temperature range: -20°C to +80°C (standard sealing)
III. Detailed Structural Analysis
1. Four Core Components
Steel housing: made of high-carbon chromium steel, through-hardened and quenched (HRC 60 ± 2), offering high rigidity and excellent resistance to deformation; features a sealed, circumferentially closed design, suitable for circumferential load-bearing applications.
Self-aligning rolling-element units (segmented type): a total of 8 sets, capable of radial micro-oscillation and providing automatic self-alignment within ±40′; each set comprises an upper cage, a load-bearing plate, steel balls, and a lower cage. The steel balls circulate on the quenched and precision-ground load-bearing plate, achieving four-point contact loading and high stiffness.
Steel Balls: G10-grade, high-precision chrome steel balls with a diameter of approximately 8 mm, arranged in eight evenly spaced rows around the circumference, offering strong load-carrying capacity and smooth operation.
Seals: Standard configuration is a double-sided clearance seal (effectively preventing the ingress of large particulate dust); optional PP lip seal (contact-type, offering dust-proof, oil-proof, and splash-water-proof performance, suitable for harsh operating conditions).
2. Operating Principle (Self-Aligning + Recirculating Rolling)
Self-aligning compensation: Eight sets of rolling-element units float independently in the radial direction, automatically compensating for misalignment between the shaft and the bearing housing (≤±40′), thereby eliminating edge stresses, reducing wear, and extending service life.
Reduced cyclic rolling friction: The steel balls circulate between the bearing plate and the optical axis, converting sliding friction (μ ≈ 0.1) into rolling friction (μ ≈ 0.001), thereby achieving low friction, low noise, high-speed stability, and elimination of stick-slip phenomena.
Circumferential Load-Bearing Rigidity: Eight rows of steel balls are evenly distributed around the circumference, providing excellent radial and axial stiffness. The bearing can withstand radial loads, small axial loads, and overturning moments, making it suitable for heavy-load applications and scenarios with high rigidity requirements.
IV. Core Advantages (Comparison with Standard Linear Bearings)
Outstanding self-alignment performance: ±40′ automatic alignment effectively compensates for installation errors, reduces machining and assembly complexity, prevents jamming, and minimizes wear.
High-load, high-rigidity design: 8-row ball bearing with quenched bearing housing, rated dynamic load of 12.3 kN—more than 30% higher than that of standard linear bearings of the same size—making it ideal for heavy-load and impact applications.
Low friction and high-speed, smooth operation: rolling friction combined with precision-ground raceways results in low noise (≤50 dB), no stick-slip phenomenon, and a maximum operating speed of up to 5 m/s, making it ideal for precision positioning and high-speed conveying.
Long service life and maintenance-free operation: Constructed with high-quality materials and featuring a self-aligning design, the product boasts a service life of ≥10,000 hours; standard initial lubrication and gap-sealed dustproof design ensure long-term, maintenance-free operation.
Compact structure and easy installation: outer dimensions φ75×100 mm; can be directly press-fitted into the bearing housing (H7 fit), offering convenient installation and excellent interchangeability.
V. Typical Application Scenarios
1. Automation equipment (core features: high precision, high speed, low friction)
3C equipment: precision linear motion axes for CNC machining centers, laser cutting machines, and pick-and-place machines, featuring high-speed positioning and exceptional repeat accuracy.
Automated production lines: heavy-duty linear guides for conveyor systems, transplanting machines, and lifting platforms; ensuring smooth conveyance, low noise, and long service life.
2. Textile machinery (key features: high speed, low noise, dust-proof)
Knitting circular machines, flat-seam sewing machines, and embroidery machines: equipped with high-speed rotary or linear guide rails; resistant to fiber dust; low noise; service life of ≥8,000 hours.
3. Packaging and Food Machinery (Core Requirements: Cleanliness, Low Friction, Corrosion Resistance)
Filling/sealing machines, labeling machines, and rotary conveyors: feature stainless steel shafts with sealed bearings; suitable for high-temperature cleaning and humid environments; maintenance-free and free from oil contamination.
4. Medical and Optical Equipment (Core Requirements: High Precision, Low Friction, Low Noise)
Medical imaging equipment (CT/X-ray machines), precision instruments, and optical platforms: low friction, low noise, and high stability ensure clear imaging and precise positioning.
5. General-Purpose Machinery and Tooling (Core Features: Heavy-Load Capacity, Self-Aligning Capability, and Easy Installation)
Hydraulic equipment, pneumatic pumps, fire pumps, gear hobbing machines, and tooling fixtures: Featuring heavy-duty guiding and self-aligning compensation designs to accommodate installation errors, reduce wear, and enhance reliability.
VI. Installation and Selection Considerations
1. Installation Requirements
Compatible optical axis: φ50 mm, quenched to HRC 60±2 and precision-ground to Ra ≤ 0.4 μm. Insufficient hardness will shorten bearing life.
Bearing housing fit: The outer diameter of the bearing housing is 75 mm; an H7 hole fit is recommended, with a press-fit installation to ensure coaxiality.
Lubrication: Standard initial lubrication with lithium-based grease; when the operating temperature exceeds 60°C or under high-speed operating conditions, the grease should be replenished regularly (every 1,000 hours). 1. Seal Selection: For ordinary dusty environments, use standard clearance seals; for humid, heavily dusty, or oil-mist-splashing environments, select KS50-PP lip seals.
2. Key selection parameters:
Shaft diameter: Must be φ50 mm (compatible with KS50).
Load ratings: radial load ≤ 12.3 kN; axial load ≤ 2 kN; overturning moment ≤ 50 Nm.
Accuracy: Repeatability of motion positioning ≤ ±0.01 mm (suitable for precision equipment).
Environmental factors—temperature, dust, and humidity—should be taken into account when selecting the appropriate seal type and material.
Speed/Acceleration: ≤5 m/s, ≤100 m/s² (suitable for high-speed operating conditions).
VII. Model Comparison and Replacement
Standard model: KS50 (closed-type, clearance seal, heavy-duty)
Seal Upgrade: KS50-PP (Double-Lip Seal, Dust- and Splash-Proof)
Open-type: KSO50 (open design, compatible with support rails, easy installation and maintenance)
Abstract
The INA KS50 is a heavy-duty self-aligning linear bearing specifically designed for 50-mm optical shafts. Its core features include eight rows of self-aligning rolling elements, a quenched and hardened bearing housing, and low-friction recirculating rolling motion, delivering five key advantages: self-alignment, high load-carrying capacity and stiffness, low friction and high-speed operation, long service life, and easy installation. This product is widely used in high-precision, heavy-load linear-motion applications across industries such as automation, textiles, packaging, medical equipment, and general machinery, making it the ideal choice for heavy-load guidance of φ50-mm optical shafts.
Complete depth analysis of INA Super Linear Ball Bearing
INA belongs to Schaeffler, and the super linear bearings are divided into two major systems:
Optical axis type super linear ball bearing (KH/KT series, standard cylindrical linear ball bearing)
Line rail type super cycle linear slider (KUVE/KUSE/RUE super heavy-duty series, commonly known as "super linear guide bearing" in the industry)
The commonly referred to "INA Super Linear Bearing" in the industrial market mostly refers to the upgraded X-Life circulating ball/roller slider, which features four core advantages: high load capacity, high rigidity, long life, and high-speed precision.
KH optical axis linear bearing
KUVE four column ball slider
RUE roller heavy-duty slider
1、 Product classification and structural principles
1. Optical axis cylindrical super linear bearing (KH-PP/KT series)
basic structure
Shell (100Cr6 bearing steel)+plastic cage+circulating steel balls+dust-proof sealing covers at both ends. The steel balls reciprocate infinitely in the circulating groove of the cage, adapting to quenching optical axis movement.
Standard KH-PP: Double sided rubber dustproof, universal type;
KT Extended Super Series: Extended steel ball circulation column, increased load capacity by 40%, belonging to the entry-level "Super Linear Bearing" model;
The inner diameter covers 6-80mm, with a standard clearance of C0 and adjustable clearance options.
Force characteristics
The steel ball is in contact with the optical axis point, suitable for light medium load, high-speed, low-noise, short stroke equipment (automation modules, 3C, packaging machines).
2. Track circulating super linear slider (industrial mainstream "super linear bearing")
(1) KUVE four column ball bearing super slider (universal super ball bearing version)
KUVE cage ball structure
Structure: 4 columns of steel balls, 45 ° O-shaped contact angle, bidirectional symmetrical load-bearing;
Super upgrade point: KT ball cage (isolates steel balls, eliminates collision noise, extends lifespan, X-Life long-lasting lubrication groove);
Sliding block variants: Standard B, Low N, Elevated H, Widened W, Extended L, Short S, all series of modular interchangeability.
(2) KUSE six column ball bearing super heavy-duty slider (ultra-high rigidity ball bearing model)
6-row steel ball circulation, with a 50% increase in contact area compared to KUVE, a 65% increase in rated load for the same size, minimal vibration, suitable for high-precision machine tools and testing equipment.
(3) RUE Roller Super Linear Bearing (Top Heavy Duty Super Series)
RUE roller slider profile
The industry definition of the strongest super linear bearing, cylindrical roller linear contact replaces ball point contact:
The contact area between the roller and the raceway is 3-5 times that of the ball, and the unit contact stress is significantly reduced;
Four rows of 45 ° roller arrangement, capable of bearing radial, lateral, and overturning moments in all directions;
There are two types of cyclic structures: full roller (heavy load impact) and chain cage (low noise, high speed).
2、 Core technology: Five underlying advantages of "super" performance
1. X-Life Long Term Life System (standard for INA Super Series)
Material heat treatment
The slider, guide rail, and rolling element are uniformly made of 100Cr6 high carbon chromium bearing steel; Three stage heat treatment: quenching and tempering substrate HRC30, carburizing and quenching surface HRC60~64, low-temperature tempering to eliminate internal stress, wear-resistant and impact resistant, not easy to pitting and peeling.
Ultra precision raceway grinding
The contour accuracy of the raceway is ≤ 0.5 μ m, the surface roughness Ra is ≤ 0.02 μ m, the steel ball/roller size is grouped in micrometer level, and the operation is smooth without any jamming.
Lubrication storage structure
The slider is equipped with a large capacity grease compartment, and the end cover circulation channel comes with an oil storage tank, which extends the long-term lubrication cycle by three times and reduces maintenance frequency.
Optional protective coating
Protect B chromium coating: reduce dry friction and wear by 40%;
Corrotect ® Anti corrosion coating: rust resistant in humid and cutting fluid environments, suitable for machine tools and stamping.
2. Multi level preloading eliminates gaps and achieves ultra-high rigidity
The entire series offers three-level preloading options to meet different precision requirements:
V0: No preloading, low cost, low resistance, ordinary conveying equipment;
V1: Light preloading, precision automation, eliminating small gaps;
V2: Standard preloading, mainstream machine tool, rigid balance;
V3: Heavy preloading, heavy-duty high-precision machining, zero backlash, anti overturning deformation.
After preloading the RUE slider with heavy load, the deformation under eccentric load is ≤ 2 μ m, and the positioning repeatability accuracy is ± 0.001mm.
3. High speed and high dynamic performance
Ball bearing KUVE/KUSE: maximum linear velocity of 180m/min, acceleration of 100m/s ²;
Roller RUE: up to 120m/min, maintaining high-speed reciprocating even under heavy load;
The difference in dynamic and static friction is extremely small, and there is no crawling during start and stop, making it suitable for high-speed positioning and reciprocating machining.
4. Fully sealed dustproof, suitable for harsh working conditions
Standard configuration: Front end elastic scraper plate+upper and lower double-layer side seals;
Optional upgrade: metal dust cover, fully wrapped dust cover, blocking cutting chips, dust, and water mist;
The sealing lip is made of oil resistant nitrile rubber, compatible with cutting oil, hydraulic oil, and lubricating grease.
5. Modular universal design (core engineering advantage)
The same specification guide rail can be matched with all sliders of the same size (standard/low type/raised/widened), with unlimited rail splicing and universal spare parts, greatly reducing inventory and design costs; The slider can be disassembled separately, and the rolling elements will not scatter, making on-site installation and debugging simple.
3、 Comparison of Load and Life Parameters (Intuitively Distinguishing Super Series Levels)
Compare with 45 specifications and the same size:
table
Model type Contact form Rated dynamic load C Rated static load C0 Core positioning
KUVE45-B (Four Row Ball Super) Point Contact 62kN 71kN Universal Precision High Speed
KUSE45 (six column ball super) point contact 101kN 118kN high rigidity and high precision
RUE45 (roller top super) line contact 98kN 142kN super heavy, impact load
Life calculation formula (DIN 636-1 standard):
Basic rated life L (100km)=(C/P) ³ (ball); L=(C/P) ¹⁰/³ (roller)
Under the same load, the lifespan of the RUE roller series is 2-3 times that of ordinary ball linear bearings.
4、 In depth analysis of the advantages and disadvantages of each series
1. KH optical axis super linear bearing (cylindrical type)
✅ Advantages: compact size, low cost, easy installation, compatible with standard optical axes, lightweight;
❌ Disadvantages: Low load-bearing capacity, poor resistance to overturning, weak rigidity for long travel, only suitable for light linear motion;
Applicable: 3C modules, small dispensing machines, sorting and conveying, testing fixtures.
2. KUVE four column ball bearing super slider (mainstream super model in the market)
✅ Advantages: Balanced speed, noise, and load capacity, moderate price, most comprehensive models, high speed and low noise;
❌ Disadvantages: Insufficient rigidity under heavy load and large overturning conditions;
Applicable: CNC machining centers, automated trusses, laser cutting, robot seventh axis.
3. KUSE six column ball bearing super slider (precision super version)
✅ Advantages: Six rows of ball bearings disperse stress, with extremely low vibration and high repeatability accuracy;
❌ Disadvantages: Higher price than KUVE, weaker heavy-duty impact performance than rollers;
Applicable: semiconductor equipment, optical inspection, precision measuring instruments, PCB drilling machines.
4. RUE roller super linear bearing (heavy-duty top-level super)
✅ Advantages: Line contact with ultra large load-bearing capacity, impact resistance, ultra-high rigidity, strong resistance to overturning moment, X-Life ultra long service life;
❌ Disadvantages: slightly higher operating noise than ball bearings, lower maximum speed, and highest procurement cost;
Applicable: heavy-duty gantry milling machines, stamping equipment, injection molding machines, large machine tools, and port heavy-duty conveyors.
5、 Accuracy level system
INA super linear bearings have 4 levels of precision, covering the needs of the entire industry:
N (ordinary level): ± 0.03mm/m, conveying, ordinary automation;
H (Advanced): ± 0.015mm/m, universal CNC equipment;
P (precision level): ± 0.008mm/m, machining center, precision automation;
SP/UP (Ultra Precision): ± 0.003-0.005mm/m, high-end equipment for grinding machines, optics, and semiconductors.
6、 Lubrication, Maintenance, and Fault Analysis
1. Lubrication plan
Lubricating grease: Standard lithium based grease, universal working condition oil replenishment cycle of 200-500 hours;
Oil lubrication: thin oil circulation, high-speed and high-temperature working conditions, better heat dissipation;
The slider side is equipped with M6/M8 oil nozzles as standard, which can be connected to an external automatic lubrication system.
2. Typical Failure Causes (Common Losses in Super Bearings)
Dust/cutting fluid intrusion: seal damage, raceway pitting, jamming;
Exceeding rated load/impact: roller/ball breakage, slider deformation;
Insufficient lubrication: high temperature due to dry friction, surface peeling, and sudden decrease in lifespan;
Uneven installation benchmark: The guide rail is twisted, and one side is subjected to premature fatigue.
3. Maintenance cycle recommendations
Cleanroom equipment: 3-month grease replenishment, annual accuracy testing;
Machine tool cutting dust environment: clean weekly and lubricate monthly;
Heavy load impact equipment: quarterly testing of preloading and guide rail bolt torque.
7、 Complete decision-making logic for selection
Load type
Light load high-speed → KUVE; Precision low vibration → KUSE; Heavy impact, large overturning → RUE; Small and lightweight → KH optical axis bearing;
Accuracy requirements
Ordinary conveying N/H; CNC machining P; Optical semiconductor SP/UP;
running speed
120m/min priority ball KUVE/KUSE; <120m/min、 Overloaded selection of RUE rollers;
Environmental conditions
Dust/cutting fluid: equipped with double-layer sealing and Corrotect anti-corrosion coating;
High temperature: Choose high-temperature resistant lubricating grease and plastic free cage full roller type;
installation space
Choose N low type slider for low equipment; Lateral force election W widens the slider; Space limited selection of short S-slider.
8、 Horizontal comparison of competitors (INA vs THK/NSK)
Lifespan advantage: X-Life heat treatment process, with a 30% to 50% increase in lifespan compared to Japanese models of the same specifications;
Heavy duty rigidity: RUE roller series static load-bearing leads Japanese roller guide rails of the same size;
Modularization: The entire series of slider guides are interchangeable, and the model segmentation is more complete (with full coverage of raised/widened/short styles);
Shortcomings: The price is higher than domestic and slightly higher than Japanese standard models, and the delivery time is longer;
Adaptation scenarios: Heavy machine tools, construction machinery, and European imported equipment have obvious advantages as standard equipment from the original factory.
9、 Typical application scenarios in the industry
Machine tool processing: gantry milling, machining center, grinder → RUE roller super slider;
Automated production line: truss manipulator, laser machine, loading and unloading → KUVE four column ball bearings;
Precision semiconductor: wafer handling and testing equipment → KUSE six column ultra precision slider;
Lightweight automation: dispensing, sorting, small modules → KH optical axis linear bearings;
Heavy duty stamping/injection molding: stamping worktable, large injection molding slide table → RUE full roller heavy-duty model.
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